- 品牌:OK/METCAL
- 型号:APR-1200-SRS
- 用途:返修焊接BGA
美国ok国际scorpion 返修系统
scorpion 返修系统通过简便易用的单平台返工系统,提供精确组件贴装,并可生成专门定制的回流焊温度曲线(通过 okinternational 的专利单组件 microoven)。阵列封装面临返工挑战,同时缺乏简单的检测贴装精确性的能力(尤其是bga),这都需要可同时查看印刷电路板焊盘和元器件焊盘或焊锡球的解决方案,来进行精确贴装。
scorpion返修系统使用smartplacetechnology视觉系统(正在申请专利),以快速准确的贴装满足了上述需求;该系统完美融合双影像重叠技术。bga焊锡球的影像与pcb图形的影像相互重叠,放大率范围是20x-50x。影像可以通过电脑显示器查看,并可通过电路板支架装置上的微米调制器进行微调。最后,元器件贴装完毕,真空释放。
元器件完成精确贴装之后,真空吸管回收,回流焊喷嘴下降到合适位置。此时,元器件将依据用户定制的多区域全对流回流焊温度曲线,该曲线特别针对pcb、组件和焊膏的标准而定制。并成功的复制出与原始的回流焊炉参数。
在回流焊温度曲线进行过程中,源温度和间隔时间可以实时修改,从而避免在修改之前,等待当前温度曲线的终止。精确焊点温度可通过实时图形显示进行测量和显示,能在数分钟内,精确地生成和优化每个特定应用的最佳回流焊温度曲线提的数据。
系统
apr-1000-srs scorpion返修系统
apr-1100-srs scorpion返修系统和智能贴装技术
apr-1200-srs scorpion返修系统和智能贴装技术,精密贴装配套
可选项
spt-1000 智能贴装技术视觉系统
apr-1010-srs 精密贴装配套
apr-1020-srs 非接触式红外传感器
硬件特点
桌台式
2800w双区域预热器,配置550w顶部加热器
单相208-240vac,50/60hz,15a
模块化设计,使客户能够依据需求定制设备
343mm (13.5) x开放式pcb支架和微米调制器
机械上的x和y轴移动,采用线性轴承。实现更长寿命使用和最少的维护
当拆卸时,元器件在回流结束时将自动回收
外置usb端口适合文件传输
备选精确贴装头(apr-1010-srs)适合微间距元器件,贴装精度达.0254mm (.001)
非接触式红外传感器,可在达到预设温度时自动启动
linux系统的集成电脑
备选智能贴装视觉系统(spt-1000)是一款高分辨率(1080p)视觉系统,
该系统利用双cmos传感器来帮助贴装元器件且无需校准。
软件特点
自动温度曲线生成
对目标设定值进行实时温度曲线管理,增减时区和曲线测量值
焊点温度实时图形显示
内部存储温度曲线数据,通过usb闪存盘进行扩展和传输
图形界面引导式,适于客户简单操作
简单的加热器校准
为操作员和工程师提供密码保护
智能贴装技术视觉系统功能
双重全色高清晰摄像头(1080p)
同步50x变焦
45mm x 45mm(1.77 x 1.77)视觉范围
可选择像机转移
ed差别化照明;顶部摄像头为蓝色,底部摄像头为白色
无需校准
操作特点
可使用现有的apr-5000系列回流和真空喷嘴
精确贴装头使用smt贴装设备吸嘴
占用空间小,457mm x 559 mm x 660mm(18x 22 x 26)
美国制造
技术规格
输入电压 208-240vac,50/60hz, 15 amp
系统总功率消耗 2800w
预热器
内部区域 900w
外部区域 1800w
回流加热器 550w
温度控制模式 闭环控制(热电偶)
单相交流电
**源温度
回流焊头 400°c(752°f)
预加热器(内/外) 350°c (662°f)
气流控制 预设8, 16 &24 /分钟
供给 24v dc blower
工作温度 5°c (41°f) to40°c (104°f)
**相对湿度 80% at 31°c (88°f) 线性减少至50% at 40°c (104°f)
**海拔 2000m (6500ft)
污染度 2 periec 644
绝缘分类 ii
元器件处理规格
**规格 45mm x 45mm(1.77 x 1.77)
最小规格 0.51mm x0.25mm (0.020 x 0.010)
**重量 55 g (1.94oz)
pcb处理规格
tuv , ce
**尺寸 343mm (13.5) x开放式
**厚度 6mm(0.25)
返修面积 305mm x 305mm(12 x 12)
视觉
**视觉范围 45mm x 45mm (1.77 x1.77)
系统
系统尺寸(宽x深x高) 457mm x 559mm x 660mm (18 x 22 x 26)
重量 63.5kg (140lbs)
系统质保 部件和人工一年
加热器和照明装置90天
认证 tuv ,德国标准, ce
真空吸嘴, 精密贴装头
pnz-07 vacuum pick up nozzle 0.7mm o/d
pnz-24 vacuum pick up nozzle 2.4mm o/d
pnz-80 vacuum pick up nozzle 8.0mm o/d
pnz-ad nozzle adaptor, precision place head disty
附件
ac-rp nozzle removal pad *optical calibration kit
apr-vrt vacuum nozzle removal tool *optical calibration kit
fp-17 17 flat panel display to be changed new supplier
srs-dk1 demonstration pcb, clear board and components
srs-irkit contactless ir kit with mounting kit
fs -apr-3 pcb spring finger ong (pack 3)
fss-apr-3 pcb spring finger short (pack 3)
pf-1 kit older paste/flux prep plate
ubs-srs under board support scorpion rework
vnz-oringk vnzpipette o-ring kit
vnz12-oring vnz-12o-ring replacement kit (qty 50) same as apr
vnz08-oring vnz-08o-ring replacement kit (qty 50) same as apr
vnz05-oring vnz-05o-ring replacement kit (qty 50) same as apr
vac-p100 vacuum assist plate same as apr
scorpion 系统相互兼容 apr 现有的吸嘴和附件可选项
nza-490-490 aprreflow nozzle 49mm x 49mm
nza-450-450 aprreflow nozzle 45mm x 45mm
nza-400-400 aprreflow nozzle 40mm x 40mm
nza-350-350 aprreflow nozzle35mm x 35mm
nza-300-300 aprreflow nozzle 30mm x 30mm
nza-270-270 aprreflow nozzle 27mm x 27mm
nza-250-290 aprreflow nozzle 25mm x 29mm
nza-230-230 aprreflow nozzle 23mm x 23mm
nza-200-200 aprreflow nozzle 20 mm x 20 mm
nza-280-150 aprreflow nozzle 28 mm x 15 mm
nza-180-180 aprreflow nozzle 18 mm x 18 mm
nza-150-150 aprreflow nozzle 15 mm x 15 mm
nza-130-130 aprreflow nozzle 13 mm x 13 mm
nza-100-100 aprreflow nozzle 10 mm x 10 mm
nza-080-095 aprreflow nozzle 8 mm x 9,5 mm
nza-080-080 aprreflow nozzle 8 mm x 8 mm
nza-060-060 aprreflow nozzle 6 mm x 6 mm
nza-030-round apr reflow nozzle3mm id round
nza-tw-180-180 apr tweezernozzle 18mm x 18mm
nza-tw-150-150 apr tweezernozzle 15 mm x 15 mm
nza-tw-130-130 apr tweezernozzle 13 mm x 13 mm
nza-tw-100-100 apr tweezernozzle 10 mm x 10 mm
nza-tw-080-080 apr tweezernozzle 8 mm x 8 mm
nza-tw-060-060 apr tweezernozzle 6 mm x 6 mm
nza-555-555-cga apr reflow nozzle55.5mm x 55.5mm (column grid array nozzle)
nza-470-470-cga apr reflow nozzle47mm x 47mm (column grid array nozzle)
nza-355-455-cga apr reflow nozzle35.5mm x 45.5mm (column grid array nozzle)
nza-350-350-cga apr reflow nozzle35mm x 35mm (column grid array nozzle)
dtp-bga setof 3 plates, apertures 28, 35 & 45mm, depth 0.012 (0.30mm)used for 1.27mm pitch 30 mil bga balls (.76mm)
dtp-csp set of 3 plates, apertures 10, 16 & 21mm, depth 0.006(0.15mm) bga/csp used for bgas with 12 mil balls (.3mmdia)
dtp-40-8 8 mil dip plate standard for 1mm pitch bga with 20 mil balls0.02 (0.5mm)
dtbk-usmd kit,usmd flux transfer blocks, set of 2, depth .003 (.08mm) and .004(0.10mm) used for solder balls 6-8 mil (.15-2mm dia)
dtbk-fc kit, flip chip flux transfer blocks, set of 2 blocks, depth0.001 (0.025mm) and 0.002 (0.051mm)
apr-nk apr-5000 nozzle kit(*includes 1 of each)
apr-nk-csp apr-5000 csp and micro smd nozzle kit (**includes 1 ofeach)
19782 adjustable bga centering nest
20987 adjustable csp centering nest
vnz-19 vacuum pick-up nozzle 19mm o/d
vnz-12 vacuum pick-up nozzle 12mm o/d
vnz-08 vacuum pick-up nozzle 8mm o/d
vnz-05 vacuum pick-up nozzle 5mm o/d
vnz-03 vacuumpick-up nozzle 3mm o/d (2.39mm/.094 internal & 3.17mm/.128external)
vnz-01 vacuumpick-up nozzle 1mm o/d (.76mm/.03 internal & 1.56mm/.06external)
vnz-005 vacuum pick up nozzle0.5mm od (.25mm/.010 int. & 1.02-0.76mm/.04-.03ext.)
fs-apr-2 pcb support finger short (pack of 2)
fl-apr-2 large pcb support finger ong for pcbs from 2.2mm to 6mm(pack of 2)
fs -apr-2 pcb spring support finger ong (pack of 2)
fss-apr-2 pcb spring support finger short (pack of 2)
fls-apr-2 large pcb finger short for pcbs from 2.2mm to 6mm (pack of 2)
fll-apr-2 large pcb finger ong for pcbs from 2.2mm to 6mm (pack of2)
flss-apr-2 large pcb spring finger short for pcbs from 2.2mm to 6mm(pack of 2)
fls -apr-2 pcb spring finger ong for pcbs from 2.2mm to 6mm (pack of2)
pf-1 print preparation plate
vac-p100 self-adhesive plates for removal of non-uniformcomponents
北京亚科晨旭科技有限公司
侯召兵
18363769781